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I am currently a Manufacturing Engineer in the area of Vehicle Operations Final Assembly Engineering at the Ford Motor Company. My current assignment is on the 2007 Ford Expedition and Lincoln Navigator launch team.  
 

My Ph.D. research was in the area of mechanical engineering design and manufacturing. I developed a system for design engineers to use to forecast and manage final product variation early during the design process.
Research Project: VRUM

   

 

 

I designed and tested components for the Delphi Automotive Delphi Brake Control 7 (DBC7) hydraulic modulator. The DBC7 hydraulic modulator is used in automotive applications to serve as a component of an Anti-lock Brake System (ABS) and/or Traction Control System (TCS).  
   

 

 

 

Responsibilities of mine included redesigning components to maximize the lifetime and minimize the cost of the Delphi Automotive Systems Anti-lock Brake System 6 (ABS6) hydraulic modulator. The ABS6 system was manufactured for millions of vehicles in the mid to late 1990s.

   

 

 

The Delphi Automotive Systems Rear Electric Brake (REB) was used for the rear brakes on the General Motors EV1, the first full-production, modern electric vehicle.

Developing and performing procedures to test the seal integrity of the REB motor housing to water entry were some of my major accomplishments on the project.

I also performed noise tests and suggested gear redesign to minimize the gear noise generated by the REB.

 
   

 

 

 
The team I worked with generated the concept, designed the components, and built the prototype of the Constrictor™ Bike Security System. The Constrictor™ is a unique design because it is easier to use than a cable lock, is as secure as a U-lock, is easier to store than a U-lock, and is modular in design.
   

 

 

The Carvers™ Snowboard Binding is a revolutionary design in that it perfectly constrains the rider in all six degrees of freedom through the use of a kinematic coupling. I developed the concept, designed the form, and built the prototype of the binding and boot connection.  
   

 

 

 

Work In Process


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